
Andy Mellor, Founder of Pragmatic Maintenance & Reliability, joins the Comparesoft Maintenance Podcast to break down what a successful condition monitoring strategy actually looks like, and why so many programmes fail to deliver, even when the right tools and data are in place.
Drawing on over 20 years of hands-on experience across heavy industry, including eight years at British Steel and contract work at sites such as Anglesey Aluminium, Andy explains why culture, communication, and trust matter more than technology when it comes to turning predictive data into maintenance action.
In this episode, Andy talks about:
- The real reasons condition monitoring programmes fail to deliver ROI
- What a successful condition monitoring strategy looks like and how to measure it
- How to present vibration, thermography, and oil analysis findings to plant managers
- Why proving business consequences matters more than proving faults
- Simple, low-cost wins most maintenance teams overlook
- What to look for in condition monitoring hardware and software
- How to balance AI and remote sensors with the judgement of trained technicians
- The four principles that prevent machinery from needing emergency troubleshooting
🔗 Listen and read more: https://comparesoft.com/cmms-software/condition-based-maintenance/monitoring-strategy/
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