
Why Injection Moulding Composite is Superior to Layering – PDP228
19/06/2025
0:00
1:18:43
Have you actually looked back at your long-term cases to see how layering compares to injection moulding?
Is traditional freehand layering still your go-to for anterior composite aesthetics?
Are you using it because it gives the best result — or just because that’s how you were trained?
In this episode, Dr. Marco Maiolino joins Jaz Gulati for a meaty discussion about injection moulding—a technique that’s changing the game in anterior composites (and posterior!)
This isn’t about trends. It’s about clinical outcomes.
We’ve all admired the beauty of layered composites—translucency, halo, the “natural” look. But after 5, 7, or even 10 years... do they hold up?
Dr. Maiolino brings over a decade of follow-up data—and the results might surprise you.
https://youtu.be/wHs8QQkgPhU
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Protrusive Dental Pearl
When in doubt between two shades (e.g., A1 vs. A2), always choose the lighter shade. Higher-value shades blend better and result in higher patient satisfaction.
Techniques: Use the composite button method and black-and-white photography to objectively evaluate shade blending.
Outcome: Lighter shades minimize the risk of patient dissatisfaction and rework.
🎁 Download the full Premium Notes for this episode—including clinical comparison of injection moulding and layering technique, long-term before/after documentation, and Marco’s complete injection moulding protocol: 👉 protrusive.co.uk/im
Need to Read it? Check out the Full Episode Transcript below!
Key Clinical Takeaways
Injected composites often outperform layered ones in long-term follow-up.
Color stability is as much about technique as it is about material selection.
Edge bonding requires careful occlusal planning and respect for functional dynamics.
The biologic cost of veneers is frequently underestimated—additive approaches can be more conservative.
Composite thickness and occlusal harmony are critical for restoration longevity.
Rigorous documentation and honest case review matter more than dramatic presentations.
Failures are not setbacks—they are opportunities for professional growth and better patient care.
Episode Highlights:
0:00 Introduction
02:45 Protrusive Dental Pearl: Practical shade selection hacks
08:54 Dr. Marco’s journey into injection moulding
15:44 Why Marco transitioned away from layering
18:00 Edge Bonding and Occlusion Considerations
25:20 Layering vs. Injection Moulding
29:15 Variations of Injection Moulding Techniques
32:32 Injection Moulding for Edge Bonding
39:29 Edge Bonding Protocol and Materials
49:18 Understanding Failures and Diagnostics
53:23 Managing Tooth Wear with Injection Moulding
55:47 DAHL Approach Complexity and Cost
56:41 Swallowing Patterns Affecting Treatment Success
01:00:07 Importance of Case Selection
01:01:08 Rubber Dam Use
01:03:17 Flexible Use of Techniques
01:17:24 Outro
📅Upcoming Talks & Courses
Dr. Marco Maiolino will be one of the notable speakers at the Injectable Restorations European Summit 2025, taking place on November 7–8, 2025. This highly anticipated event gathers leading experts in the field and will be held in Europe. For more information and registration details, visit the official website: injectionsummit.eu.
If you loved this episode, be sure to watch Stop Being a Perfectionist – it’s OK to Fail – PDP184
#PDPMainEpisodes #OrthoRestorative
This episode is eligible for 1 CE credit via the quiz on Protrusive Guidance.
This episode meets GDC Outcomes C and D
AGD Subject Code: 250 Operative (Restorative) Dentistry (Direct restorations)
As clinicians, we’re constantly challenged to balance esthetics, function, and longevity in our restorative work. In this episode, Dr. Marco Maiolino joins Jaz Gulati for a candid, evidence-driven exploration of injection moulding—a technique that’s rapidly shifting the paradigm in anterior composite restorations.
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