Safety and Reliabiltiy of control systems

Where do I need to locate my emergency stops? This podcast is going to cover, not just where to locate your emergency stops around your machines or on the machine itself, but what else you need to consider. This is will help make the decision process much easier, and you will at least have some clarity of what to think about, when you need to think about installing emergency stops on or around machines.  VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV  For access to other standards https://tidd.ly/3JWxE6t    For access to standards  https://tidd.ly/3JWxE6t   ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

I want to discuss what you must at least think about before you put your machine into service, so that the maintenance of keeping your machine safe and sound, throughput of your machine, and ultimately the profits for your business are safeguarded.    KEY TAKEAWAYS Have a look in EN ISO 14122 parts 1 through to 4 for access dimensions,    VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV   Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016) https://tidd.ly/46M1O6X   Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016) https://tidd.ly/3YHPP87   Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016) https://tidd.ly/3AqDUBS  Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016) https://tidd.ly/46ILgwi   For access to all standards https://tidd.ly/3JWxE6t  Episode 19 - Safe operating modes using the D.I.C.E model. https://shows.acast.com/645951b1f6507e00111e7501/66ad49fde88ef2ce150afc8b   ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInX – “Twitter” https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description Risk assessment for safety related parts of control systems, and how to approach those first decisions on what to do. KEY TAKEAWAYS This is an extra step, and builds on the information of the risk assessment, that you carried out at the beginning of the machine design.  This is not just for controls engineers, but for anyone who is involved with machinery, now has the ability and power to make a valuable input in the overall design of the safety related parts of the control system.    VALUABLE RESOURCESEpisdoe 7 - How to structure a machinery risk assessment https://shows.acast.com/645951b1f6507e00111e7501/64b06f03f1f89f00119699f1Episode 12 - How to deal with hazards on machineshttps://shows.acast.com/645951b1f6507e00111e7501/64b07078f1f89f001196d2d0BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV  EN ISO 13849-1 Risk Graph https://bit.ly/3CnuVCe   For access to standards https://tidd.ly/3JWxE6t   ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992. Feel free to connectLinkedInTwitterhttps://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description  The 6 requirements for interlocking movable guards KEY TAKEAWAYS “the last thing you want is a door interlock that comes away, from the movable guard when operators are in the danger area.”  BEST MOMENTS “because this is a critical safety feature and if it were to fail and cause an injury then it must meet the requirements for safety and reliability.”  VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfVBS EN ISO 14119:2013Safety of machinery. Interlocking devices associated with guards. Principles for design and selectionhttps://tidd.ly/48KlUiG For access to other standards https://tidd.ly/3JWxE6t     ABOUT THE HOSTBarry Shepherd has assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description   The safety related part of the control system, is the brains, it's the intelligence, it's the part of your machine that will decide, if something is safe for you to interact with or not.  BEST MOMENTS ·      1 - Can they operate in the environment that you are using it? ·      2 - A fault in the hardware doesn’t create a hazardous situation. ·      3 - Errors in the control system logic do not lead to hazardous situations. ·      4 - Reasonably foreseeable human error during operation does not lead to hazardous situations.   VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV  For access to standards  https://tidd.ly/3JWxE6t  S.I.S.T.E.M.A Calculator tool https://www.dguv.de/ifa/praxishilfen/practical-solutions-machine-safety/software-sistema/index.jsp  ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description  The work of someone who is interested in improving safety of machinery isn't one, where you identify an issue, report it and then it smoothly gets done with no resistance or pushback. - If only life was that straight forward.     KEY TAKEAWAYS You will get opposition, and challenge, from curious questioning to outright disagreement and everything in between, sometimes from the same person in the same conversation.    BEST MOMENTS Are there people who don't seem to do very much, but have a lot of influence in the important decisions around safety at your place of work?     VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV  For access to other standards https://tidd.ly/3JWxE6t    For access to standards  https://tidd.ly/3JWxE6t   ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description What does state of the Art mean?  a phrase that you may have heard before, in everyday use or even in an engineering setting  VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV  For access to other standards https://tidd.ly/3JWxE6t  ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description    Once you've got hold of your maintenance manual, and the type of information you should expect to see contained within it  I'm going to cover the first 8 area's that you might expect to see in the manual, not all of it will apply to your machine, but it will give you a good indication of what to expect, and it is up to you to either provide it, if you are a manufacturer or request it, if you are the buyer of the machine. This episode has been made to serve both.   KEY TAKEAWAYS ·       As a manufacturer you must state how the machine must be used, it sounds obvious, but you must state it, and be precise about the purpose of the machine.  ·       Once the operators are trained in the safe use of the machine, you can then think about what if any residual risks are around the machine.     VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV  For access to other standards https://tidd.ly/3JWxE6t  ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description Machines sometimes come with an emergency stop, and sometimes they come with their own stop, sometimes with both. Do we need both, just one or none at all?   KEY TAKEAWAYS  The 3 different types of stop categories Stop Type 0 Uncontrolled 1 Controlled 2 Operational      VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction https://tidd.ly/4draJfV  BS EN 60204-1:2018Safety of machinery. Electrical equipment of machines - General requirements https://tidd.ly/3BpEEre   For access to other standards https://tidd.ly/3JWxE6t    For access to standards  https://tidd.ly/3JWxE6t   ABOUT THE HOSTBarry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.  Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.

Description Required characteristics of a machine isolator KEY TAKEAWAYS Not all devices that are used for machine isolation are up to the job.  BEST MOMENTS I'm going to briefly discuss the 6 main requirements for machine disconnection  VALUABLE RESOURCES BS EN ISO 12100:2010Safety of machinery. General principles for design. Risk assessment and risk reduction  BS EN 60204-1:2018Safety of machinery. Electrical equipment of machines - General requirements https://tidd.ly/3BpEEre   BS EN IEC 60947-1:2021Low-voltage switchgear and controlgear - General rules https://tidd.ly/3SZCx3d   PD 60417 SNAPSHOT:2013Graphical symbols for use on equipment https://tidd.ly/4eGqX5F   https://tidd.ly/4draJfV BS EN IEC 60947-6-2:2023Low-voltage switchgear and controlgear - Multiple function equipment. Control and protective switching devices (or equipment) (CPS) https://tidd.ly/3TNSdY2   For access to other standards https://tidd.ly/3JWxE6t    ABOUT THE HOSTBarry Shepherd has assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992, it’s my mission to get machinery safety to the forefront of machinery design. Feel free to connectLinkedInTwitter https://twitter.com/MachinerySafetyJoin the Facebook grouphttps://www.facebook.com/MachinerySafetyMattersInstagram https://www.instagram.com/machinerysafetymatters/ Get bonus content on Patreon Hosted on Acast. See acast.com/privacy for more information.