Stay Sharp in Digital Engineering podcast

#86 Unpacking Digital Twin Series: MES IIOT

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What really goes into building a digital twin that delivers value?

In this episode, Juliann and Jonathan welcome industry veteran Dan Miklovic to unpack how digital twins are evolving to encompass not just the product, but the process that creates it. With over 50 years in manufacturing—from the plant floor to analyst firms like Gartner—Dan brings unparalleled insight into what it takes to build accurate, actionable digital twins in today’s fast-moving industrial landscape.

You’ll learn:

  • The difference between MES, MOM, and IIoT—and why they matter

  • How digital twins connect to digital threads (and why it’s more of a tapestry)

  • Why capturing how something was built is as important as what was built

  • The critical role of process data in enabling agility, quality, and sustainability

  • How digital twins empower smarter decision-making in a world of AI, tariffs, and supply chain disruption


Whether you work with engineered-to-order products or high-volume manufacturing, this conversation will change how you think about digital twins—from static snapshots to living, breathing models of your operation.

🔧 Topics Covered:

  • MES vs MOM vs IIoT: Definitions and real-world relevance

  • The evolution from hardwired sensors to cloud-connected IIoT

  • Capturing the “as-built” truth for compliance and quality

  • Using process twins for optimization and adaptability

  • How Industry 4.0 and 5.0 shape digital manufacturing strategies

  • Why accurate, timely data is foundational for AI and ML applications

📨 Have a question for Dan or the Razorleaf team?
 Email: [email protected]

📺 Watch on YouTube or subscribe wherever you get your podcasts.

Until next time—work hard, and stay sharp.


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