Woodshop Life Podcast podcast

Saw Kick Back, Shop Made Veneer, HVLP Sprayer and MORE!!!

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This Episodes Questions:

Brians Questions:

I was wondering if you guys had recommendations for a first time router purchase. I plan to use it mostly for dados/grooves and probably some edge work. I’d rather buy something I can grow into rather than need to purchase an upgrade. Also, are there any must have accessories (edge guide, etc) Thanks for your time, Ryan

Ive sent a bunch of questions lately but thought this one might be good for the audience.  I just made a multitude of stupid mistakes which ended up with a board kicked back, going through my window, and hitting my house. I removed my splitter on my table saw because the anti kickback spawls have alot of resistance with larger wood (2" plus). I ripped a piece of wood through. I dont have an outfeed table and didnt want the board to hit the ground, so after the board cleared the front of the blade I went to the back and pulled on the cut piece. The blade caught and launched through my garage window and hit my house. Im lucky my grip was light and I didnt lose a hand.  All stupid complacent mistakes. But I know many people who remove the guard, will grab one little piece at the back of the saw, etc.  Im okay, but shaken and frankly embarrassed.  What are some of the biggest / complacent safety incidents you have had in the shop and how did you get back into woodworking after? I dont feel like people like to talk about the mistakes they have made when it comes to safety. But I feel we can learn from them. Thanks,,Tyler

Guys Questions:

I am working on a large kitchen cabinet project and have come across a few questions I thought would make good discussion. Project includes 16 base cabinets, 14 uppers, range hood and a couple of custom spice racks, open shelves etc. Upper will have 14" upper uppers stacked on them with glass fronts. Lowers are almost entirely drawers. Carcasses are about done heading into face frames and drawers. -Ever use a shaper to add dado on 8' strips of wood for drawer box parts? Wondering if there is a good way to setup the shaper with power feeder to run through all the strips then cut to length. Essentially making my own drawer blanks. Any other thoughts or recommendations when batching out large cabinet projects. Matt

Hi Crew, I am a woodworker based in western Arizona, where I primarily build furniture in a very low-humidity environment. I am planning a move to the East Coast next year and would appreciate your advice on how to account for the significant increase in humidity when designing and building future pieces. I frequently use techniques like glue-ups for panels, breadboard ends table tops, many solid wood table tops and veneering, I've not experienced any age-related issues with any of the pieces that I've made in my current climate. Specifically, do you have any advice on laminating resawn hardwood over plywood? Are there certain plywood cores (such as MDF) or specific types of adhesives that perform better in high-humidity areas? I am also interested in finishing techniques for these conditions, though I will search your previous episodes to see if you have already covered that topic. Best, Ken

Huys Questions:

A few months ago I wrote in about veneering a plywood box to make a treasure chest for cards and notes for my oldest daughter’s wedding. As a reminder, I had some wood, morado at about 3/8 thick, that I planned to re-saw for the veneer only because I had it and liked how it looked. The final chest looks pretty cool (pictures attached and on my Instagram at @mr.downing.leatherandwood ) and was very appreciated at the wedding, but it was a fight along the way. So I thought a bit of a postmortem on 2 of the big problems I had might make for an interesting conversation.

Problem 1-the wood itself. In hindsight, wrong wood choice because it fought me at every turn. It chipped and splintered while jointing and planing, and the saw dust got me very sick, like I had the flu. But for the specific question, when I re-sawed, I tuned my bandsaw, got a fresh blade, and was able to cut roughly 1mm veneer. The problem was that veneer then cracked with any bend. As the top of the box was curved, this was a huge fight. I tried to go a bit thinner, and I had the opposite issue-it rolled up like a cinnamon stick and wouldn’t go flat. The flat parts of the box were fine, but the top did crack when I bent the veneer over in a few spots even with picking out the best pieces with the straightest grain, but I was able to fill the cracks and hide it pretty well. I don’t have a vacuum bag so I installed the top veneer panel with wide ratchet straps over a matching curved caul and used polyurethane glue. Is there anything to be done with “problem” wood species when re-sawing for veneer, either to make it bend more easily or flatten it when it curls? Peter

I was wondering what you'd recommend for a first-time HVLP spray system. I'd like something that runs relatively quietly. I've used a 30-gallon air compressor with a cheap Harbor Freight gravity-feed spray gun before, and while it worked, the compressor was louder than my spouse would like. I'll primarily be spraying acrylic primer and paint for cabinets and other casework, but I'm also curious whether the same system could be used for walls and other household painting projects. I've been looking at the Wagner Flexio 3500 (https://www.homedepot.com/p/Wagner-Flexio-3500-Electric-Handheld-HVLP-Paint-Sprayer-2419306/316886238) but I'm not sure if a handheld unit like that is the right tool for cabinet work or if I'd be better off with a dedicated HVLP turbine system. What are your thoughts on the functionality, finish quality, and versatility of something like this? Andrew

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