Your Pattern Is the Problem | with Hailey Loudin + Dan McKewen

Send us Fan MailSam Goodhue started just like many of us: making ultralight backpacks, jackets, and quilts while learning through trial and error. Today, he's helping develop entire product lines sold in REI and shipped across the globe. Even though the scale has changed, the process still revolves around patterning, sewing, and experimenting with new ideas.In This Episode, We Cover:How Sam's experience at a gear repair shop shaped his futureWhat makes Matador's approach to product development unique, including why the team physically builds and refines its own prototypes The small decisions that make several different products become a cohesive line with identical design language and undeniable functionalitySam's experience with Carryology's Maker Mystery Box pack challenge Guest: Sam Goodhue Lead Soft Goods Designer at Matador Maker Mystery Box Ep. 3 with MatadorFind Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailWhether you're developing your own gear or refining a favorite project, knowing how to build an accurate, repeatable, and clear pattern is an essential skill. Our guests share professional pattern-making techniques that will help you avoid common mistakes, waste less material, and spend more time sewing instead of troubleshooting.In This Episode, We Cover:The most common pattern-making mistakesHow to include seam allowances, symmetry, alignment, and the small detailsWhere to start building a pattern when you have a blank slate The tools professionals use to develop patterns, including Illustrator, CLO 3D, and specialized pattern-making softwareGuests:  Hailey Loudin | Dan McKewen Products: #5 YKK Uretek Zipper Challenge ULTRa TenXAnnual Sale: The 2026 RBTR Annual Sale starts October 26th! Everything on the site will be discounted. Find Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailWhat does it take to design bags for athletes like LeBron James and Kevin Durant—and what can the rest of us learn from it? After nearly three decades designing soft goods, Hrag Nassanian joins us to share the stories, lessons, and design principles he’s learned from creating products for some of the world’s best athletes, everyday users, and everyone in between.In This Episode, We Cover:The very specific featured KD wanted on his bagWhat small ergonomic details immediately tell Hrag whether a bag was designed wellWhy originality shouldn't be your goalWhat changes when you go from making one bag to manufacturing thousandsListen in for years of design knowledge and a look at how the lessons learned designing products at the highest level can make all of us better makers.Guest:  Hrag Nassanian | LinkedIN, WayfinderNew Products: Zipper, Challenge ULTRA TenXFind Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailWhat do names like Venom™, MONOLITE™, and HyperD™, actually tell you about a fabric? We sit down with Carter and Matt to unpack the stories, materials, and  decisions behind RBTR’s signature fabric lines, so you can better understand what you’re buying and choose the right material for your next project.In This Episode, We Cover:The stories behind some of RBTR’s strangest product names, discontinued favorites, and the decisions that shaped the fabrics makers use todayWhat actually defines the characteristics that connect the fabrics within each lineThe yarns, weaves, coatings, and fibers behind these materialsHow to decide when a more specialized or expensive material is actually worth itListen in for the product knowledge we usually take for granted, and leave with a better understanding of what these fabrics are, why they exist, and where they belong in your next project.Matt Evans | Red Paw Packs RBTR Fabric GlossaryNew ProductsFind Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailYou can sew with a fabric for years and still be surprised by how much you don’t know about it. Ryan and Matt are back for a fabric quiz that digs into the specs, terminology, and secrets, while uncovering some surprisingly useful things to consider when choosing materials for your next project.In This Episode, We Cover:A surprisingly difficult fabric quiz covering everything from hydrostatic head and solution dyeing to UHMWPE blends, fabric weights, and warp vs. weftWhy some of the specs we obsess over may matter less in the real world than we thinkThe fabric application triad and the tradeoffs between price, weight, and durability when choosing materials for a projectA head-to-head backpack fabric draft where every point earned in the quiz becomes buying power for main, accent, stretch, and liner fabricsPlay along, keep track of your score, and see if your fabric knowledge can beat Ryan and Matt.Find Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailRepairing gear requires a different mindset than making it from scratch. But one of the greatest benefits of sewing skills is being able to get more out of the things you already have. Our guest breaks down how to confidently tear into finished gear, diagnose what actually failed, and make repairs that can keep your favorite equipment going for years.Here's what we cover: What you need to look for before grabbing the seam ripper Why sometimes the best repair starts by seam ripping something that isn't brokenThe repair-specific tools and tricks worth adding to your sewing kitWhat years of repairing failed gear can teach us about better designHow repair can make you a better gear designer Whether you do this for environmental reasons or to have fun, gear repair has some tangible benefits to makers of every skill level. Guest: Maddy Hem from Black Bear Gear RepairNew Products: X-Pac®UX20ST 1.8 oz Venom™ Ripstop Hybrid Nylon 6.6 Find Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailTechnical fabrics are changing fast, but what’s actually driving the next generation of materials? We sit down with Taylor and Yann from X-Pac® to go behind the laminate and talk hyperTEC, UHMWPE, sustainability, and where performance fabrics are headed next.In This Episode, We Cover:Why the industry is shifting back toward high-performance materials—and what that means for the fabrics makers will see nextWhat makes the new hyperTEC line different, including 100% UHMWPE face fabrics, UHMWPE X-Ply®, and the development behind themThe surprising truth about “recycled” fabrics, including why two materials carrying the same certification can contain drastically different amounts of recycled fiberWhat makers misunderstand about laminates, delamination, and the decades of development happening behind fabrics that might look deceptively simpleListen in and get a rare look behind the materials you’re cutting, sewing, and building with every day.Products:  VX21OE, UX10, X11 | Shop All X-Pac®Find Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailMany of us don't make it to the sewing machine until 8 or 9 p.m., after a full day of work. By then, it's hard to think like a product developer (and even harder to stay creative). Marc Shatalow joins us to share how he balances a full-time job with a growing bag brand, along with the design process, production habits, and mindset that help him keep creating without burning out.In This Episode, We Cover:How to balance a 9-to-5 with a bag company—and why small, consistent progress beats marathon sewing sessionsMarc's workflow for designing new bags, from paper models and 3D CAD to finished prototypesProduction habits, lean manufacturing ideas, and shop tweaks that save time without sacrificing creativityHonest conversations about pricing handmade work, building products people value, and why following your curiosity often leads to your best designsListen in and discover why building a successful maker business isn't about finding more hours, it's about optimizing the time you do have. Marc Schatalow | Mrs. Marc BagsProducts: Venom™ 200 HPU Tan Merino Wool Jersey KnitFind Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailGreat products don't happen by accident. They happen because someone obsesses over hundreds of tiny decisions that most never notice. In this episode, Jenna Lagonigro pulls back the curtain on how professional products go from sketchbook to production line, sharing the design principles, development process, and tech pack secrets that every maker can apply to their own projects.In This Episode, We Cover:How to build your first tech packWhy empathy is the best skill for product designers What professional product developers do to choose fabricsBehind-the-scenes insights from overseas factories and sample roomsListen in and start thinking like a product developer. The way you approach your next project may never be the same.Guest: Jenna LagonigroProduct Developer at: Moment and Long WeekendFind Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com

Send us Fan MailMost people see a finished backpack as the end of a project. Today's guest sees it as the beginning. Kenn Walker is a modification expert, known for taking a scalpel to the seams of $400 backpacks and making them even better than before.From his background in parachute rigging to turning a World Cup soccer ball into a bag, Kenn brings the kind of creativity and problem-solving that every maker can learn from.In This Episode, We Cover:Which techniques Kenn uses to confidently seam rip and modify finished bagsThe one tool Kenn cannot live withoutHow he turned custom modifications into a thriving businessWhat parachute rigging taught him about sewing, load paths, and building gear that lastsKenn's favorite shop hacks, machines, and workflow for tackling one-of-a-kind projectsKenn Walker is a Custom/Modification Designer | Instagram | WebsiteFind Us on Social Media 🚀@RipstopbytheRollwww.ripstopbytheroll.com