How Intel Took EMIB From Science Fiction to High Volume: Intel Foundry's Ravi Mahajan
Intel's EMIB technology represents a scalable, cost-effective advanced packaging solution that now serves as a core strategic differentiator for its foundry services. Ravi Mahajan, a distinguished engineer at Intel Foundry, joins Austin to detail EMIB's 20-year journey from a "science fiction" concept to a high-volume manufacturing reality. They discuss the principle behind EMIB, interconnect where you need it and only where you need it: small silicon bridges carry the fine-pitch die-to-die signals, while the organic substrate's thick metal still delivers power and everything else. They also cover its manufacturing advantages over CoWoS and Intel's forward-looking roadmap for active bridges and top-side optics.This episode is presented by Crusoe. Crusoe's Serverless Fine-Tuning trains an open model like Llama, DeepSeek, or GLM on your own data, and you pay per million tokens, not per GPU hour. About $2 buys roughly 5M training tokens on smaller models. Get $5 in credit to start: https://semidoped.com/crusoe"When first envisioned, this was almost science fiction because the bridge I was talking about is roughly half the thickness of an A4 sheet of paper. So imagine being able to manipulate tiny strips of silicon like that."— Ravi Mahajan, Intel FoundryKey Takeaways:- EMIB was invented to outpace organic packages, whose wire escape density at the die edge improved only about 10% per generation. The principle Ravi keeps returning to is interconnect where you need it and only where you need it: fine-pitch silicon in small local patches at the die edges, with the organic substrate's thick metal still carrying power and everything else. Fine wires are a poor way to deliver power anyway, and small bridges cut from a wafer keep the silicon cost down.- Bringing EMIB from concept to production required the convergence of five distinct technologies, including a custom 4-layer silicon process and handling dies half the thickness of an A4 sheet of paper.- Intel strategically chose HBM as EMIB's first driver, betting that if it could solve for the highest-performance memory interconnect, the technology could then "waterfall down" to all other less demanding applications.- EMIB's advantage over CoWoS is manufacturing scale. Silicon only where you need it means small bridges instead of a full-sized silicon interposer, avoiding its high cost and poor wafer utilization, which is critical for large, multi-reticle AI packages.- The EMIB portfolio was planned from the start. The original patent included EMIB-T, which uses TSVs to solve the "torturous" power delivery path of routing power around the bridge instead of through it.- EMIB is an Intel Foundry exclusive. Packaging dies from other foundries is logistically straightforward, positioning advanced packaging as a key strategic differentiator for Intel's services.- Intel's future roadmap includes top-side optics, using the top surface of the package for optical I/O to complement the electrical I/O on the bottom, dramatically increasing total package bandwidth.Chapters:0:00 Intro: Ravi Mahajan1:44 Pathfinding & The HIR Roadmap7:58 The Two Drivers of EMIB15:15 Decoupling I/O and Power16:27 The 'Science Fiction' of EMIB20:36 HBM as the Killer App25:06 EMIB vs. CoWoS31:44 Chiplets, UCIe, and Packaging Tiers34:08 The EMIB Portfolio: T, M, Active37:01 An Intel Foundry Exclusive41:21 AI's Role in Packaging43:26 Future: Top-Side OpticsMentioned in this episode:- NEW EPISODE: Synopsys’s Amazon Deal and GPT-Synopsys: Ravi Subramanian (Semi Doped episode): https://daily.semidoped.com/p/new-episode-synopsys-will-take-aFollow Chipstrat:Newsletter: https://www.chipstrat.comX: https://x.com/chipstratFollow Vik:Newsletter: https://www.viksnewsletter.com/X: https://x.com/vikramskrFollow Semi Doped:Get more of Austin and Vik daily, free: https://daily.semidoped.com/